ECParts Toolkit LogoECParts Toolkit

Motor Gear Ratio & Output Calculator

Calculate gearbox output RPM, output torque, required motor RPM, required motor torque, gear tooth ratio, multi-stage ratio, total gearbox efficiency, mechanical power balance, and gearbox loss for motor-drive sizing references.

MOT-009 uses one fixed convention: gear ratio G equals input or motor shaft speed divided by output shaft speed. A 10:1 reduction is therefore G = 10. Gearbox efficiency is mechanical gearbox efficiency, not motor electrical efficiency.

Engineering tool

Motor Gear Ratio & Output Calculator

Calculate motor gearbox output RPM, output torque, required input speed, required motor torque, gear tooth ratio, multi-stage ratio, efficiency, power balance and gearbox losses.

Calculation mode

Parameter panel

Result console

Output RPM
300RPM
Output Torque
9N·m
Output Power
282.743W
Gearbox Loss
31.4159W

Motor speed and motor torque must describe the same operating point. Do not combine no-load RPM with stall torque as if they occur simultaneously.

Reference table

Motor gear ratio output reference values
Input Mechanical Power314.159W
Expected Pout = Pin × ηg282.743W
Power Balance Error0W
Torque Multiplication Factor9×

Motor Gear Ratio & Output Formula Audit

Motor gear ratio and output formula audit
Gear Ratio DefinitionECParts defines G = input/motor shaft speed divided by output shaft speed.
Reduction ConventionA 10:1 reduction uses G = 10, so nout = nin / G.
Overdrive ConventionRatios below 1 are allowed and represent output speed greater than input speed.
Output Speed Formulanout = nin / G.
Required Input Speednin = nout × G.
Ideal Output Torqueτout,ideal = τin × G.
Efficiency-Adjusted Torqueτout = τin × G × ηg.
Required Input Torqueτin = τout / (G × ηg).
Gearbox Efficiencyηg is gearbox mechanical efficiency, not motor electrical efficiency.
Power BalancePout = τout × ωout and should equal Pin × ηg under the adopted model.
Double-Counting ProtectionEfficiency is applied once through output torque; output power is then computed from τout × ωout.
Ratio from SpeedGspeed = nin / nout.
Ratio from TorqueGtorque = τout / (τin × ηg).
Gear Tooth RatioFor a simple external pair, G = Zdriven / Zdriver.
Multi-Stage RatioGtotal = G1 × G2 × ... × Gn.
Multi-Stage Efficiencyηtotal = η1 × η2 × ... × ηn.
Motor Operating PointMotor torque and motor speed must belong to the same operating point.
Stall / No-Load BoundaryDo not combine stall torque with no-load RPM as a real output point.
Backlash BoundaryBacklash, compliance and lost motion are not represented by ideal ratio equations.
Dynamic Torque BoundaryAcceleration torque and reflected inertia are outside V1.
MOT-001 BoundaryMOT-001 owns generic shaft torque, speed and power relationships.
MOT-005 BoundaryMOT-005 owns motor efficiency; this page only models gearbox mechanical efficiency.
MOT-008 BoundaryMOT-008 owns encoder RPM and encoder placement references.

Formula

Formula reference

Motor gear ratio and gearbox output formulas

Efficiency is applied once to output torque. Output mechanical power is then calculated from adjusted output torque and output speed.

G = nin / noutnout = nin / Gnin = nout × Gτout,ideal = τin × Gτout = τin × G × ηgτin = τout / (G × ηg)Pin = τin × ωinPout = τout × ωoutPout ≈ Pin × ηgPloss = Pin - PoutGteeth = Zdriven / ZdriverGtotal = G1 × G2 × ... × Gnηtotal = η1 × η2 × ... × ηn

Variable definitions

G
gear ratio using input speed divided by output speed
nin
motor or gearbox input speed
nout
gearbox output speed
τin
motor/input shaft torque
τout
gearbox output shaft torque
ηg
gearbox mechanical efficiency
Zdriver
driver gear teeth
Zdriven
driven gear teeth

Motor Gear Ratio & Output Formula Audit

Motor gear ratio and output formula audit
Gear Ratio DefinitionG = input/motor shaft speed divided by output shaft speed.
Reduction Convention10:1 reduction uses G = 10.
Overdrive ConventionG < 1 is allowed and represents output speed greater than input speed.
Output Speed Formulanout = nin / G.
Required Input Speed Formulanin = nout × G.
Ideal Output Torque Formulaτout,ideal = τin × G.
Efficiency-Adjusted Torque Formulaτout = τin × G × ηg.
Required Input Torque Formulaτin = τout / (G × ηg).
Gearbox Efficiency Definitionηg is gearbox mechanical efficiency from 0 to 1, not motor electrical efficiency.
Power BalancePout = τout × ωout ≈ Pin × ηg.
Efficiency Double-Counting ProtectionEfficiency is applied once in torque; output power is computed from adjusted torque and output speed.
Ratio from SpeedGspeed = nin / nout.
Ratio from TorqueGtorque = τout / (τin × ηg).
Gear Tooth RatioSimple external pair: G = Zdriven / Zdriver.
Multi-Stage RatioGtotal = G1 × G2 × ... × Gn.
Multi-Stage Efficiencyηtotal = η1 × η2 × ... × ηn.
Motor Operating-Point BoundaryMotor RPM and torque must be from the same operating point.
Stall Torque / No-Load BoundaryStall torque and no-load RPM cannot be combined as a real gearmotor output point.
Backlash BoundaryBacklash, compliance and lost motion are outside the ideal ratio equations.
Dynamic Torque BoundaryAcceleration torque, inertia reflection and duty-cycle sizing are outside V1.
MOT-001 Scope BoundaryMOT-001 owns generic shaft power from torque and speed.
MOT-005 Scope BoundaryMOT-005 owns motor efficiency; MOT-009 owns gearbox mechanical efficiency.
MOT-008 Scope BoundaryMOT-008 owns encoder pulse/count RPM and encoder placement references.

Worked Examples

Motor gear ratio and output worked examples
ExampleCalculationResult
Output RPMMotor = 3000 RPM, G = 10Output = 300 RPM
Required Motor RPMOutput = 300 RPM, G = 10Motor = 3000 RPM
Ideal Output Torqueτin = 1 N·m, G = 10, η = 100%τout = 10 N·m
Efficiency Torqueτin = 1 N·m, G = 10, η = 90%τout = 9 N·m
Required Input Torqueτout = 9 N·m, G = 10, η = 90%τin = 1 N·m
Ratio from SpeedMotor = 3000 RPM, target = 300 RPMG = 10
Ratio from Torqueτin = 1 N·m, target = 9 N·m, η = 0.9G = 10
Gear Teeth RatioDriver = 20, driven = 100G = 5
Gear Teeth OutputInput = 1000 RPM, 20 → 100 gearOutput = 200 RPM
Two StagesG1 = 3, G2 = 4Gtotal = 12
Two Efficienciesη1 = 0.9, η2 = 0.8ηtotal = 0.72
Multi-Stage SpeedGtotal = 12, input = 1200 RPMOutput = 100 RPM
Multi-Stage Torqueτin = 1 N·m, Gtotal = 12, ηtotal = 0.72τout = 8.64 N·m
Input Powerτ = 1 N·m, RPM = 3000Pin ≈ 314.159 W
Output PowerG = 10, η = 0.9, output = 300 RPM and 9 N·mPout ≈ 282.743 W
Power BalanceSame examplePout = 0.9 × Pin
Gearbox LossSame exampleLoss ≈ 31.416 W
1:1 IdealG = 1, η = 1Speed and torque unchanged
1:1 LossyG = 1, η = 0.8Speed unchanged, torque = 0.8 × input
Overdrive SpeedG = 0.5, input = 1000 RPMOutput = 2000 RPM
Overdrive TorqueG = 0.5, η = 1, input = 10 N·mOutput = 5 N·m
Zero Efficiencyη = 0Rejected
Over-Unity Efficiencyη = 120%Rejected
Constraint MismatchGspeed = 10, Gtorque = 12Flag mismatch
Speed Round TripRPM → output → inputOriginal RPM recovered
Torque Round TripTorque → output → required inputOriginal torque recovered

Engineering Notes

Motor gear ratio and gearbox output engineering notes
Motor Gear RatioECParts uses input speed divided by output speed for every MOT-009 mode.
Gear ReductionA reduction lowers speed and raises torque under the adopted convention.
GearboxThe model is an idealized mechanical transfer with a single efficiency term.
Output RPMOutput speed equals input speed divided by G.
Output TorqueEfficiency-adjusted output torque equals input torque times G times ηg.
Torque MultiplicationThe effective torque multiplication factor is Gηg.
Gearbox EfficiencyEfficiency may vary with load, speed, lubrication, temperature and direction.
Mechanical PowerA gearbox does not create mechanical power; real output power is lower than input power.
Gear TeethA simple external driver/driven pair uses driven teeth divided by driver teeth.
Multi-Stage GearboxStage ratios and stage efficiencies multiply.
OverdriveG below 1 increases speed and reduces torque.
BacklashBacklash and compliance affect motion but are not included in the ideal equations.
Motor Operating PointInput torque and input speed must come from the same motor operating point.
Torque-Speed CurveChanging the ratio changes the load line and can move the motor operating point.
Static TorqueV1 assumes steady shaft torque and does not include acceleration torque.
Non-Backdrivable GearboxSome worm or self-locking mechanisms cannot use one efficiency value for reverse drive.

Common Mistakes

  • Writing a 10:1 reduction as G = 0.1.
  • Multiplying output RPM by G instead of dividing input RPM by G.
  • Dividing output torque by G instead of multiplying input torque by G.
  • Applying gearbox efficiency twice.
  • Adding multi-stage efficiencies instead of multiplying them.
  • Adding multi-stage ratios instead of multiplying them.
  • Accepting efficiency above 100%.
  • Rejecting G < 1 instead of treating it as overdrive.
  • Swapping driver and driven gear teeth.
  • Combining stall torque with no-load RPM.
  • Confusing gearbox efficiency with motor electrical efficiency.
  • Treating remaining mechanical power as motor efficiency.
  • Ignoring that a new gear ratio can change the real motor operating point.
  • Assuming backlash-free positioning from ideal gear ratio alone.

Support reference

FAQ

How do I calculate motor gear ratio?

ECParts defines gear ratio as G = input or motor shaft speed divided by output shaft speed. A 10:1 reduction therefore uses G = 10.

How do I calculate output RPM from motor RPM?

Use nout = nin / G, where nin is motor or input RPM and G is the gear ratio under the ECParts input/output convention.

How do I calculate required motor RPM from output RPM?

Use nin = nout × G. For a 300 RPM output and a 10:1 reduction, the motor must run at 3000 RPM.

How do I calculate output torque after a gearbox?

Ideal output torque is τin × G. With gearbox efficiency, use τout = τin × G × ηg.

How does gearbox efficiency affect output torque?

Efficiency reduces the ideal torque multiplication. A 10:1 gearbox with 90% efficiency has an effective torque multiplication of 9×.

How do I calculate required motor torque?

Use τin = τout / (G × ηg). Efficiency must be greater than zero for a finite input torque result.

How do I calculate the required gear ratio for a target speed?

Use Gspeed = motor RPM / target output RPM. This only satisfies the speed constraint.

How do I calculate the required gear ratio for a target torque?

Use Gtorque = required output torque / (motor torque × gearbox efficiency).

What does a 10:1 gear ratio mean?

With the adopted convention, 10:1 means the motor or input shaft turns about 10 revolutions for 1 output revolution.

Does a gearbox increase motor power?

No. A gearbox trades speed for torque. Ideal mechanical power is conserved, and real output power is lower because of gearbox loss.

Why does torque increase when speed decreases?

For an ideal reduction gearbox, speed decreases by G while torque increases by G, keeping mechanical power approximately constant before losses.

How do I calculate gear ratio from gear teeth?

For a simple external gear pair, G = driven teeth / driver teeth. A 20-tooth driver and 100-tooth driven gear gives G = 5.

How do I calculate a multi-stage gear ratio?

Multiply the stage ratios: Gtotal = G1 × G2 × ... × Gn. Do not add the ratios.

How do I combine gearbox efficiencies?

Multiply the stage efficiencies as fractions. For 90% and 80%, ηtotal = 0.9 × 0.8 = 0.72.

What does a gear ratio below 1 mean?

Under the ECParts convention, G below 1 means overdrive or speed increase: output speed is greater than input speed and torque is reduced.

Does a gearbox change motor operating point?

Yes. Changing gear ratio can change motor load torque, speed, current and efficiency. This page is a kinematic and mechanical power reference, not a full motor selection model.

Can I combine motor stall torque with no-load RPM?

No. Stall torque and no-load speed occur at different operating points and must not be combined as one real output condition.

How does gearbox backlash affect output?

Backlash, compliance and lost motion are not included in the ideal ratio equations, but they can affect positioning and small-motion behavior.

What is the difference between motor efficiency and gearbox efficiency?

Motor efficiency converts electrical input to motor shaft output. Gearbox efficiency converts input mechanical shaft power to gearbox output mechanical power.

Motor Torque, Power & Speed Calculator

Available

Use MOT-001 for shaft torque, RPM, angular velocity, mechanical power and horsepower relationships.

Open Calculator

Motor Efficiency Calculator

Available

Use MOT-005 for motor electrical input, shaft output, loss and motor efficiency boundaries.

Open Calculator

Motor Encoder RPM Calculator

Available

Use MOT-008 for encoder PPR, CPR, quadrature count frequency and gearbox encoder placement references.

Open Calculator

Motor Kv & Kt Calculator

Available

Use MOT-004 for motor speed constant, torque constant and back-EMF constant references.

Open Calculator

Motor Copper Loss Calculator

Available

Use MOT-006 for winding I²R loss, hot resistance and current-limited loss references.

Open Calculator

Power Calculator

Available

Use the generic power calculator for electrical voltage-current-power checks outside gearbox mechanics.

Open Calculator

Stepper Motor Steps & Resolution Calculator

Available

Use MOT-010 for step angle, microstepping, gearbox output resolution and leadscrew linear increment.

Open Calculator

Stepper Motor Pulse Frequency Calculator

Available

Use MOT-011 for STEP command pulse frequency, gearbox output speed and leadscrew linear speed references.

Open Calculator

BLDC Electrical RPM & Frequency Calculator

Available

Use MOT-012 for BLDC mechanical-to-electrical RPM, pole-pair frequency and commutation references.

Open Calculator